It's lightweight.
It has internal flutes.
It accepts full-color printing.
And those flutes make common wire-stake installation possible.
Here's what print buyers should know before ordering it.
What Is Corrugated Plastic?
Corrugated plastic is a lightweight plastic sheet constructed with two outer surfaces connected by internal ribs or flutes.
Think of the structure of corrugated cardboard — but made from plastic.
The result is a rigid sheet that remains relatively lightweight.
A commonly used yard-sign thickness is approximately 4mm.
Why the Flutes Matter
Flute channels run the length of the sheet
Look at the edge of a corrugated-plastic sign and you'll see channels running through it.
Those are the flutes.
With properly oriented material, wire stakes can slide into those channels.
That is why flute direction matters during production.
For a standard yard sign going onto an H-stake, the manufacturer needs to produce the sign with the appropriate flute orientation.
Why Campaigns Use Corrugated Plastic
From a manufacturing perspective, the material offers several useful characteristics:
- Lightweight
- Rigid enough for many temporary sign applications
- Printable
- Compatible with common wire stakes
- Efficient to transport compared with heavier rigid materials
- Available in common yard-sign formats
That makes it well suited to temporary outdoor signage.
Is Corrugated Plastic the Same as Coroplast?
You will frequently hear people use the word Coroplast generically.
Coroplast is a well-known brand name associated with corrugated-plastic sheet.
In everyday sign buying, people often use terms like:
Coroplast
Coroplast signs
Coroplast yard signs
corrugated plastic
interchangeably.
When getting a commercial quote, focus on the actual material specification and thickness.
4mm Political Signs
Approximately 4mm corrugated plastic is commonly used for standard yard signs.
It offers a good balance for applications where the signs need to be:
Affordable
Lightweight
Printed in volume
Installed on wire stakes
Temporary rather than permanent
For different applications, thicker or entirely different rigid materials may be worth considering.
Corrugated Plastic vs. Cardboard
They are not the same material.
Cardboard is paper-based.
Corrugated plastic is plastic-based.
For outdoor lawn applications, corrugated plastic is typically better suited to exposure than ordinary paper-based corrugated board.
One Side or Two?
Corrugated plastic can be produced with printing on one or both faces.
The decision should be driven by placement.
If the sign is against a wall or visible from a single direction, the second printed side may provide little value.
If it is installed perpendicular to two-way traffic, both sides may be useful.
Quote accordingly.
Stakes
Confirm:
- Are stakes included?
- What style?
- How many?
- Do they match the sign's flute orientation?
- Are they packed separately?
The sign is only one component of the finished installed product.
Have a quantity already?
Need Hundreds or Thousands of Corrugated-Plastic Signs?
Send us the specifications and delivery requirements.
For larger sign runs, material, printed sides, stakes, packaging, freight and delivery locations can materially affect the final cost. PrintScale can review the actual specifications through its political campaign printing service.
GET A CAMPAIGN QUOTEIs Corrugated Plastic Permanent?
It is generally used as a temporary sign material.
For long-term permanent outdoor signage, a different rigid substrate may be a better fit depending on the application.
Tell the printer how the sign will actually be used.
Shipping Advantage — and Challenge
Corrugated plastic is lightweight, which is helpful.
But large quantities are still bulky.
That means shipping and pallet dimensions can matter on high-volume orders.
Always compare the delivered project cost.
The Takeaway
Simple Material, Specific Requirements.
Corrugated plastic became a common yard-sign material for a reason.
It's lightweight, printable, compatible with wire stakes and practical for temporary high-volume signage.
For a quote, specify:
Quantity
Size
Thickness
Printed sides
Stakes
Delivery ZIP
Deadline



